DiversiFoam Products manufactures extruded polystyrene foam XPSexpanded polystyrene foam EPS and fabricates polyisocyanurate foam billets for use in construction, insulation, packaging and OEM applications. DiversiFoam Productsa Minnesota corporation is a manufacturer of expanded and extruded polystyrene. The company operates three plants; two in Rockford, Minnesota and one in Mendota, Illinois. The corporate office is maintained in Rockford, Minnesota.

DiversiFoam Products is committed to helping promote a sustainable environment for everyone by applying reduce, reuse and recycle wherever possible in our operations. Our lightweight packaging and OEM components help keep shipping weights down as well as assuring products arrive undamaged. Examples are protective packaging for electronics, household goods, or toys and insulated coolers. Examples of what cannot be recycled include food service containers such as cups, plates, takeout containers, meat trays, egg cartons and packaging peanuts.

Please call to confirm recyclability before coming to our facility. Phone: Fax: info diversifoam. SinceDiversiFoam Products has been an industry leader with a strong commitment to engineering excellence, competitive pricing, outstanding quality, and customer service.

Our wide variety of products can meet any of your insulation, packaging, and OEM needs. Engineering Exellence. Competitive Pricing. Outstanding Quality. Customer Service.

Expanded vs. Extruded Polystyrene

Contact Phone: Fax: info diversifoam.The key difference between expanded and extruded polystyrene is that we produce expanded polystyrene or EPS from solid beads of polystyrene while we produce extruded polystyrene or XPS from solid polystyrene crystals. Expanded polystyrene is a type of foam made from polystyrene.

extruded polystyrene

It is a lightweight, rigid and closed cell insulation. Extruded polystyrene is another form of foam made from polystyrene. Both these materials are thermoplastic and rigid. Overview and Key Difference 2. What is Expanded Polystyrene 3. What is Extruded Polystyrene 4. Expanded polystyrene or EPS is a thermoplastic foam material that we produce from solid beads of polystyrene. In the production of this foam material, we can achieve the expansion due to the trapped small amounts of gas inside the polystyrene beads.

This gas expands when we heat the material. In order to heat the material, we use steam.

Polystyrene

This heating process forms closed cells of EPS. After the expansion, these beads increase their volume by 40 times than the original volume of the bead. Therefore, it is one of the lightest packaging material. This makes the transport costs minimum. The most favourable properties of this polymer material include excellent thermal insulation, damping properties and extreme lightweight.

These properties make it useful as building materials, packaging material, model planes, etc.

Expanded vs extruded polystyrene (EPS vs XPS)

However, there are some drawbacks as well. For example, it is not resistant to organic solvents, it is flammable if oil painted, health concerns when using as a packaging material for food items, etc.

extruded polystyrene

Extruded polystyrene or XPS is a foam material that we produce from solid polystyrene crystals. Therefore, in the production process, we need special additives and blowing agents along with polystyrene crystals.

We feed these components into an extruder. There, the mixture combines perfectly and melts under controlled conditions such as high temperatures pressures.XPS cells contain insulating gases in addition to air that eventually diffuses out of the cells, thus lowering the insulating value.

The R-factor of EPS remains constant over the life of the product because the manufacturing process used in EPS results in normal air, rather than gas, in the voids in the product. While XPS is "extruded" into a close approximation of its final form, EPS is manufactured in large blocks that are subsequently cut by hot-wire machines into sheets or cut into virtually any special shape or form by computer-driven systems.

EPS is also easily worked in the field during installation. EPS can be recycled in many ways once it comes to the end of its life. These include recycling directly into new building products and incineration to recover its inherent energy content. The choice of a recycling method is based on technical, environmental and economic considerations.

Finally, XPS is often branded by its manufacturer and frequently comes in a number of different colors which have nothing to do with performance. Since XPS is typically more expensive than EPS, buyers need to closely compare the tables of properties for each product as compared to the needs of the application.

Skip to main content. Extruded Polystyrene. Expanded vs.These sheets resist the absorption of water, air, and gas and are widely used in cold-storage and packaging applications. Polypropylene - coated sheets have an added layer of moisture protection. Known for its electrical insulating properties, these sheets are often used for cable connectors, electrical housings, and in microwave applications.

This material, also called Rexolite, is easy to thermoform. Often fabricated into signs, packaging, and light duty housings, these sheets and strips are easy to thermoform.

Easy to thermoform, these rods are often molded into parts for displays and shelves. Easy to thermoform, these rods are made of a material known as Rexolite.

They are electrically insulating and often used for cable connectors, electrical housings, and in microwave applications. Contact Us Order. Log in. Create password. To create your password, open the email from McMaster-Carr Sales. Enter your email and we will email you a link to reset your password. Email Please enter an email. To reset your password, click on the link in the email sent from McMaster-Carr.

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Burning Extruded Polystyrene Foam

Please enter a valid email address or contact us.By Todd Fratzel on Insulation. Because of this I often get questions about which type of foam board insulation to use and what R values these products provide.

There are three basic foam insulation board products on the market produced under several different manufacturer names. The basic types of foam board insulation include: polystyrene, polyurethane or polyisocyanurate. DOW products has lots of information on their site about different foam board products here. I also recommend you read a recent article about Open Cell Vs Closed Cell Foam products to understand the differences between the two product types.

Expanded polystyrene foam EPS is the cheapest and least used foam board product on the market. This product typically has an R value of 3. It is also sometimes used on commercial buildings for roof and wall panel insulation which is typically sandwiched between light gauge metal.

Extruded polystyrene foam XPS also known as blue board or pink board comes in many different thicknesses and edge profiles. This insulation board is probably one of the most widely used foam board insulation products in the residential construction industry. XPS has an R value of 4. This is the product that I typically use to insulate basement walls. This product is also used to insulate the outside of foundation walls and even under slabs. Polyisocyanurate also known as polyiso is seen in all kinds of commercial building applications and more recently with residential building projects.

Polyiso is typically used with a foil facing and it has an R value of 7. The reflective foil facing makes it an excellent insulation board when radiant heat is involved. The foil facing also makes it very easy to seal with good quality foil faced tapes. Polyurethane and polyisocyanurate are both closed-cell foams.

The higher R-Values R 7. I'm full time builder for a large construction company in New Hampshire.

extruded polystyrene

I run their design-build division that specializes in custom homes, commercial design-build projects and sub-divisions. I'm also a licensed civil and structural engineer with extensive experience in civil and structural design and home construction. My hope is that I can share my experience in the home construction, home improvement and home renovation profession with other builders and home owners.

DuPont™ Styrofoam™ Brand Scoreboard Extruded Polystyrene Foam Insulation

Please feel free to contact me if you have any questions, suggestions or you'd like to inquire about advertising on this site.Generally, polystyrene is a synthetic aromatic polymer made from the monomer styrene, which is derived from benzene and ethylene, both petroleum products. Polystyrene can be solid or foamed. Polystyrene is a colorless, transparent thermoplastic, which is commonly used to make foam board or beadboard insulation and a type of loose-fill insulation consisting of small beads of polystyrene.

Polystyrene foams are good thermal insulators and are therefore often used as building insulation materials, such as in insulating concrete forms and structural insulated panel building systems. Expanded polystyrene and extruded polystyrene are both made from polystyrene, but EPS is composed of small plastic beads that are fused together and XPS begins as a molten material that is pressed out of a form into sheets.

XPS is most commonly used as foam board insulation. Extruded polystyrene XPS is also a thermoplastic polymer. Extruded polystyrene has a closed cell structure and is often stronger, with a higher mechanical performance and is, in principle, often more expensive than EPS.

The production process of e xtruded polystyrene is only slightly different from expanded polystyrene. It can be used for the insulation of buildings, roofs and concrete floors. Extruded polystyrene material can be also used in crafts and model building, in particular architectural models.

extruded polystyrene

Although both expanded and extruded polystyrene have a closed-cell structure, they are permeable by water molecules and can not be considered a vapor barrier.

In expanded polystyrene there are interstitial gaps between the expanded closed-cell pellets that form an open network of channels between the bonded pellets. If the water freezes into ice, it expands and can cause polystyrene pellets to break off from the foam. The organic insulation materials treated in this section are all derived from a petrochemical or renewable feedstock bio-based.

Almost all of the petrochemical insulation materials are in the form of polymers. As can be see from the figure, all petrochemical insulation materials are cellular. A material is cellular when the structure of the material consists of pores or cells. On the other hand, many plants contain fibres for their strength, therefore almost all the bio-based insulation materials are fibrous except expanded cork, which is cellular. Thermal conductivity is defined as the amount of heat in watts transferred through a square area of material of given thickness in metres due to a difference in temperature.

In general, thermal insulation is primarily based on the very low thermal conductivity of gases. Gases possess poor thermal conduction properties compared to liquids and solids, and thus makes a good insulation material if they can be trapped e. Air and other gases are generally good insulators. But the main benefit is in the absence of convection. Therefore, many insulating materials e. Alternation of gas pocket and solid material causes that the heat must be transferred through many interfaces causing rapid decrease in heat transfer coefficient.

A major source of heat loss from a house is through walls. K poor thermal insulator. Note that, these convection coefficients strongly depend especially on ambient and interior conditions wind, humidity, etc.Log in. Choose rigid insulation wisely, and consider the effect its characteristics will have on the performance of the your project, overall product cost, and the best way to get the bang for your buck.

With an in house technical division, regional project managers and nation-wide sales consultants, if you would like more building project specific data, we are here to help your project best meet its insulation needs….

For over 50 years, Insulfoam has been enabling building professionals to construct high-quality building insulation systems at a minimal cost. With the widest range of faced, laminated and standard high-performance EPS insulation products Insulfoam has the right products for your needs while still providing the highest R-Value per dollar over any other rigid insulation.

Contact Us: Click here to contact the Insulfoam location near you. To receive insulation and Insulfoam updates, join our email list. Insulation Comparison. Insulfoam EPS Rigid Foam Insulation With an in house technical division, regional project managers and nation-wide sales consultants, if you would like more building project specific data, we are here to help your project best meet its insulation needs….

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